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BIODIGESTION: YOU CAN COOK FOOD ON POOP AND FOOD WASTE

Each season, one Science, Technology, Engineering, and Mathematics (STEM) subject is the featured theme of the VEX IQ STEM Research Project Challenge. In this 2015-16 season, the STEM Research Project Challenge theme is Science. 

 

Our team is doing our STEM project on biodigestion.

Question

Can you create cooking fuel out of poop and kitchen/household waste?

After researching different methods of creating biofuel, we determined that a biodigestor would be the most clean, efficient and cost-effective way to create biogas.

Research

Part of our reserach included watching and learning from this Ted Talk done by Janice Kelsey and Jody               Spangler, from Solar Cities. 

Our research inlcuded part of our team visiting Mrs. Kelsey's house to see the different biodigesters she has set up on her property. She also showed us slides of an inground biodigester that was installed at Mrs. Spangler's house nearby. Mrs. Kelsey is in the process of experimenting with different methods of warming the biodigestor so it will work in colder climates, such as in the colder areas in the US as well as places such as the Syrian refugee camps.

Here the digesters are painted black to keep the digester warm.

Pictured top: Janice Kelsey, Dave Leuter

Pictured Bottom: Clayton Young, Jody Spangler

Mirrors and CD's were added to reflect the day's sunlight to the digester.

Foam insulation was added to keep the warmth inside and windows were added to allow the sun's heat in during the day.

Mrs. Kelsey and Clayton in front of the model biodigestor. It's a baby girl dragon!

Making hot chocolate on a biogas stove using methane fuel from the biodigester. Mmmmmm! 

A family can use their waste materials to supplement or replace some of their energy needs.

Hypothesis

Resources/Research:

 

Websites:

           1. Green Learning: http://www.re-energy.ca/docs/biomass-energy-bg.pdf

                                             http://www.re-energy.ca/docs/biogas-generator-cp.pdf

 

           2. Solar Cities: http://www.solarcities.eu

                                     https://youtu.be/zNDPDBmBPzU

 

           3. Merriam-Webster: http://www.merriam-webster.com

 

           4. Science Daily: https://www.sciencedaily.com/terms/fossil_fuel.htm

 

           5. Environmental Defense Fund: https://www.edf.org/methane-other-important-greenhouse-gas

 

           6. Wikipedia: https://en.wikipedia.org/wiki/Methane

                                   https://en.wikipedia.org/wiki/Organic_matter

 

           7. Science Buddies: http://www.sciencebuddies.org/science-fair-projects/project_scientific_method.shtml

 

Books:

           1. Biofuels: http://tinyurl.com/zm7vf7h

 

           2. Mythbusters: Confirm or Bust! Science Fair Book #2: http://tinyurl.com/hb4btgt

 

           3. Methane Energy (Innovative Technologies): http://tinyurl.com/zc6jvyu

 

Procedure/Method

1. Make a small scale digester model with a scale of 55:1.

2. Determine how much cooking time a family needs per day.

 

          3 meals/day x 1 hr cooking time/meal = 3 hours/day needed  

 

  3. Compute results of small scale x 55 to determine if the  

      output meets the family’s needs of 3 hours/day.

 

VEXIQ STEM Project

VEXIQ STEM Project

On our way to collect poop!

On our way to collect poop!

Shovels ready!

Shovels ready!

Thanking the horses for poop!

Thanking the horses for poop!

Gathering Parts!

Gathering Parts!

Drilling holes in the bucket.

Drilling holes in the bucket.

Marking lengths.

Marking lengths.

Measuring

Measuring

Cutting

Cutting

More cutting

More cutting

Drilling a pilot hole.

Drilling a pilot hole.

Drilling

Drilling

Checking for leaks.

Checking for leaks.

Talking to a Palestine student.

Talking to a Palestine student.

We took a break to Skype with a fellow bio digester who lives in Palestine!

Putting plumber's caulk on seal.

Putting plumber's caulk on seal.

More goop!

More goop!

Putting in the gas pipe.

Putting in the gas pipe.

Putting in rocks.

Putting in rocks.

Adding horse poop!

Adding horse poop!

Putting on the lid.

Putting on the lid.

After water is added.

After water is added.

It's all ready!

It's all ready!

Adding active fertilizer.

Adding active fertilizer.

BIOGAS! I LOVE YOU! SPIDER-MAN

BIOGAS! I LOVE YOU! SPIDER-MAN

The hand sign means "I love you" in sign language. In biogas, the pinky represents the "inlet", the pointer represents the "gas" and the thumb represents the "outlet". We also realized it's the same sigs as SPIDERMAN!

Fire!!

Fire!!

We tested the gas when we switched out the balloons, and we have biogas!

The sealing strip

The sealing strip

The sealing strip inside the mylar balloon was preventing gas from flowing into the balloon. So we took it out.

Final modification

Final modification

We modified the gas storage. We added a straw to keep the balloon open so the gas could flow freely.

Ready to go!!!

Ready to go!!!

BioGAS!!!

BioGAS!!!

Just after 2 days, we started collecting gas again!

More BioGas!!!

More BioGas!!!

Almost full! On our way to being able to supplement or replace some of a family's energy needs!

Model Digester

Model Digester

The model digester we made to use for our STEM presentations. The judges really enjoyed interacting and assembling the digester.

Feeding Time!

Feeding Time!

Using dog poop to make cooking gas!

ARDUINO!

ARDUINO!

Installed an Arduino and temperature monitor.

Warming the digester.

Warming the digester.

Added a heated seed mat under the digester to try and warm the internal temperature.

Insulating!

Insulating!

Wrapped a sheet of fiberglass around the bucket to keep the heat in.

IT WORKED!

IT WORKED!

The digester is creating a lot of gas now! The temp went from 66 to a constant 82 degrees. It's a happy baby dragon!

Bubbles everywhere!

Bubbles everywhere!

Look at what we woke up to on April Fool's Day! It's no joke! We have gas! Wonderful bubbles!

Getting full!

Getting full!

Time to find a better gas storage system!

Need a better system.

Need a better system.

Modifying the gas storage system.

Final Modifications!

Final Modifications!

We used a clothes vacuum bag and modified it to store the gas, including a valve to make it easier to hook up to a biogas stove. Almost time to cook a meal using poop and food waste!

Solar CITIES Salchicha

Solar CITIES Salchicha

A viable, portable, quick set up design by Solar CITIES.

GAiN International

GAiN International

We talked to GAiN representative, Mr. Liller, about making Salchicha kits for Syrian Refugee Camps.

Field Trip Time!

Field Trip Time!

Helping Mrs. Kelsey feed her "dragons". First we add food scraps to the sink.

Puree and splatter!

Puree and splatter!

Next we have to chop and puree the food before adding to the digester. This makes it easier for the waste to break down.

Feeding the Digester

Feeding the Digester

Feeding the Digester

Feeding the Digester

Fertilizer

Fertilizer

Collecting some effluent/fertilizer to take home with us.

Dickinson College

Dickinson College

Taking a tour of the Dickinson Farm Digester with Mr. Hamburg.

Home BioGas

Home BioGas

A nice, clean looking home biogas kit that only takes a few hours to set up!

Biogas!

Biogas!

The biogas hand sign represents the 3 components - inlet, outlet and gas outlet.

Dickinson College

Dickinson College

Listened to Yair Teller, the founder of HomeBiogas speak about the importance of making this science and technology user friendly and appealing.

Encouraging each other

Encouraging each other

Mr. Teller is taking a picture of a picture of our bucket digester!

Clayton and Mr. Teller

Clayton and Mr. Teller

Data

STEM DATA

BUDGET

Analyze

As we analyzed the data through out the experiment, we discovered a few problems:

1. There was no gas production because our digester was outside and it was too cold to produce gas.

2. Once we brought the digester inside, we knew we were producing gas, but it was not being collected. This was due to a problem with the mylar balloon we were using.

3. Even after bringing the digester inside, gas production was steady, but slow. This was because it was still too cold for efficient gas production.

 

Once we fixed the balloon problem, we could then address the temperature issue. We first installed an Arduino Temperature System to monitor the digester's temperature. The initial temperature was 66 deg. F. We then brainstormed ways to heat the digester and decided to put a heated seed mat under the bucket and also to wrap the bucket in fiberglass insulation. The digester's temperature is now an average 84 deg. F. 

THE RESULTS ARE IN:

 

Burn times for the three different gas storage systems:

 

       1. Mylar Balloon = 48 seconds

       2. Small 17 1/2” x 22 1/2” bag = 12 min. 28 sec.

       3. Large 21” x 33” = 25 min. 39 sec.

Conclusion

We were able to get about 40 minutes of cooking gas  

between the three different balloons/bags.

 

The bulk of the gas we used for cooking was collected from 

April 2, 2016 through April 13, 2016, a total of 11 days.

 

40 minutes / 11 days = 3.6 minutes per day

 

3.6 minutes per day * 55 (the ratio of bucket : full size IBC) = 198 min.

198 minutes = 3 hours 18 minutes per day on a larger scale.

 

In addition to the numbers, we also noticed a direct relationship between the temperature and gas production. The lower the temperature, the less gas produced. The higher the temperature, the greater the gas production. We found a temperature above 80 degrees F to be a productive temperature. 

 

Our conclusion is YES, a family can use their waste to supplement or replace some of their energy needs by using biogas. However, certain conditions, such as temperature, need to be met in order to produce a sufficient amount of methane gas.

Summary

Here is a summary of a presentation I did at the Christian Homeschool Association of Pennsylvania.

Getting Ready to Cook

Getting Ready to Cook

Hooking up gas bags to stove.

Teaching Moment

Teaching Moment

Mylar Balloon

Mylar Balloon

Burning the gas that was in the balloon.

Burn Time

Burn Time

A 48 second burn time for the mylar balloon on high setting.

Large Bag

Large Bag

Burn Time

Burn Time

A 25 min. 14 sec. burn time on the low setting.

YUM!

YUM!

We made quesadillas and eggs!

Small Bag

Small Bag

Small Bag

Small Bag

A 12 min. 13 sec. burn time on low for the small bag.

IMG_1859

IMG_1859

We made hot chocolate!

FEAST!

FEAST!

Yes! A family CAN supplement or replace some of their energy needs by using their waste!

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